Polaris Xpedition High Clearance Kit
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SDR Motorsports Polaris Xpedition 35-Inch Tire Clearance Kit
Run 35-inch tires. Reduce tire rubbing. Get the clearance your Xpedition needs.
The SDR Motorsports Polaris Xpedition Clearance Kit is designed to provide additional rear tire clearance when upgrading your Polaris Xpedition to 35-inch tires. It addresses interference with the factory plastic rear fender liner, helping create the room needed for larger tires.
Installation involves trimming the factory plastic fender liner in the designated area and bolting the clearance kit into place. Once installed, the kit provides additional clearance where it's needed to help prevent tire rubbing with 35-inch tires.
Constructed from .090-inch 5052 aluminum, the kit features all-aluminum construction and is available in a textured black powder coat finish.
The clearance kit works with or without SDR Motorsports Polaris Xpedition Fender Flares, making it a practical upgrade for both stock-body and modified Xpedition builds.
Key Features
- 35-Inch Tire Clearance: Designed to provide additional rear clearance for 35-inch tires.
- Helps Prevent Tire Rubbing: Addresses interference with the factory plastic rear fender liner.
- .090-Inch 5052 Aluminum: All-aluminum construction.
- Vehicle-Specific Design: Engineered for Polaris Xpedition models.
- Fender Flare Compatibility: Works with or without SDR Motorsports Xpedition Fender Flares.
- Bolt-On Installation: Attaches to the vehicle after trimming the designated section of the factory fender liner.
- Textured Black Powder Coat: Available in a textured black finish.
- Made in the USA: Designed and manufactured in-house by SDR Motorsports in Mesa, Arizona.
35-Inch Tire Compatibility
This kit is designed to help accommodate 35-inch tires on the Polaris Xpedition by providing additional clearance around the rear factory plastic fender liner.
Actual tire clearance can vary depending on tire manufacturer, actual tire dimensions, wheel offset, suspension setup, and vehicle modifications. Verify clearance throughout the suspension's range of travel before operating the vehicle.
Installation
Installation requires trimming the factory plastic fender liner in the designated area before bolting the clearance kit into position.
Important installation note: This product is not a completely no-cut installation. Modification of the factory plastic fender liner is required.
Fender Flare Compatibility
The SDR Motorsports Polaris Xpedition Clearance Kit works with:
- Factory Polaris Xpedition fenders without aftermarket fender flares.
- SDR Motorsports Polaris Xpedition Fender Flares.
You do not need SDR Motorsports Fender Flares to install this clearance kit.
Vehicle Fitment
Designed to fit all models of:
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Polaris Xpedition: 2024–2027
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Includes ADV and XP configurations.
Finish Options
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Textured Black Powder Coat
Designed and Manufactured by SDR Motorsports
SDR Motorsports designs and manufactures off-road accessories in-house in Mesa, Arizona.
Built by us, not for us. Get your Xpedition ready for 35-inch tires.
Installation Difficulty:

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Free Shipping:
Items that state free shipping or shipping included - This applies to 48 USA states (Hawaii and Alasaka not included). There is no free shipping on any international orders. Excludes oversize items (see below).
International Orders:
Customers with shipping addresses outside of the U.S.A. are responsible for all duties, import taxes and brokerage fees. These are *not* included in the cost of shipping or handling of your order. Customs, duties, and taxes vary widely from country to country; please check with your local customs agency for details on estimated costs.
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Refund, Returns and Cancellation Policies:
SDR Return Policy-
“Any request for returns (or exchanges) must be made within 30 days of receipt, and requests for returns can be made using our contact us page. All returns must include an approved RGA # issued by SDR Motorsports Inc. ALL PACKAGES SENT WITHOUT AN RMA # WILL BE REFUSED. All returns must be in NEW and UNUSED condition… if you install it, you own it. All approved returns are subject to a 20% restocking fee, and we do not reimburse any shipping costs. Sorry, there are NO returns on electrical, fabricated, or custom ordered parts.”
Custom Orders/ Fabricated Parts:
We offer many custom built products to make your UTV stand out. Please be aware that all orders for Cages, Bumpers, or any product we sell that requires you to choose a specific color for powder coating or custom options ARE NOT RETURNABLE and cannot be cancelled once production begins. Prior to production, Cancelled special order products and all fabricated parts are subject to a 5% cancellation fee immed. after purchase.
Please contact our customer service center if you have any questions regarding your order or this policy 9-5 Mon-Fri PST at 800.277.2280 or use the contact us form here.
Oversize Shipping:
At SDR Motorsports Inc we ship cages and complete packages every day to places all over the world. We can ship your cage raw or powder coated and ready to install. We take time to wrap every cage to protect it from shipping damage and offer affordable insurance for every shipment in case damage does occur. A base freight costs of $795 will be included when you checkout of the online store. Freight Costs are constantly changing, once you place your order, we will contact you with exact costs and shipping options. Additional residential delivery charges ($199.00) and extra fees may apply to more rural locations Will call pick-up from your local terminal can also be arranged to avoid extra charges.