Polaris Xpedition X-Plorer Series Roof Rack System
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SDR Motorsports Polaris Xpedition X-Plorer Series Roof Rack (2024–2027)
Upgrade your 2024–2027 Polaris Xpedition with the SDR Motorsports X-Plorer Series Aluminum Roof Rack, a modular, heavy-duty roof rack designed to expand cargo capacity for off-road adventures, overlanding, hunting, camping, and multi-day expeditions.
Constructed from 1/8-inch 5052 aircraft-grade aluminum, this Polaris Xpedition roof rack features laser-cut and CNC-bent components for precision fitment and durable performance. The rack mounts directly to the factory roof bolt locations, requiring no drilling for installation.
The modular design features multiple E-track and tie-down locations, repositionable crossbars, and predrilled mounting points for lights and accessories. Use the rack to carry compatible rooftop tents, kayaks, storage boxes, recovery gear, and other off-road equipment.
The base roof rack system includes two crossbows, with additional crossbows available separately to customize your cargo-carrying setup.
Key Features & Specifications
- Brand: SDR Motorsports
- Product: X-Plorer Series Aluminum Roof Rack
- Vehicle Compatibility: 2024–2027 Polaris Xpedition, all models
- Construction: 1/8-inch 5052 aircraft-grade aluminum
- Manufacturing: Laser-cut and CNC-bent aluminum components
- Installation: Mounts to factory roof bolt locations; no drilling required
- Dynamic Load Rating: 150 lbs.
- Static Load Rating: 500 lbs.
- Tie-Down System: Multiple E-track and tie-down locations
- Accessory Mounting: Predrilled mounting points for lights and accessories
- Design: Modular system compatible with a wide variety of attachments
- Manufacturing Location: Designed and built in Mesa, Arizona, USA
Modular Cargo-Carrying System
The SDR Motorsports X-Plorer Series Roof Rack is designed to help Polaris Xpedition owners carry additional gear for outdoor recreation and off-road travel. Its adjustable crossbar configuration and multiple tie-down locations provide flexibility for securing compatible cargo and accessories.
Compatible cargo and equipment may include:
- Rooftop tents
- Kayaks and outdoor recreation equipment
- Roof-mounted storage boxes
- Camping and overlanding gear
- Off-road recovery equipment
- Auxiliary lights and compatible accessories
Accessory compatibility depends on the mounting requirements and dimensions of the equipment being installed.
Precision Fitment and Easy Installation
Designed specifically for the Polaris Xpedition platform, the X-Plorer Series Roof Rack mounts to the vehicle's factory roof bolt locations. No drilling is required for the rack's specified factory mounting installation.
Laser-cut and CNC-bent aluminum components provide precision manufacturing and a vehicle-specific fit.
Dynamic and Static Load Ratings
The SDR Motorsports Polaris Xpedition Roof Rack has the following manufacturer-rated load capacities:
- 150 lbs. dynamic load capacity for applicable loads while the vehicle is moving.
- 500 lbs. static load capacity for applicable stationary loads.
Observe the vehicle manufacturer's roof-load limitations, rack installation instructions, and accessory requirements. The lowest applicable load rating governs the safe carrying capacity. Rooftop tent use must follow the rack and tent manufacturers' installation and loading requirements.
What's Included
The base roof rack system includes:
- SDR Motorsports X-Plorer Series Roof Rack
- Two crossbows
- Additional crossbows are available separately.
Not included: Rooftop storage box, grab handles, lights, and other optional accessories shown in product images.
Vehicle Fitment
Compatible vehicle applications:
- Make: Polaris
- Model: Xpedition
- Model Years: 2024, 2025, 2026, 2027
- Trim Compatibility: All Polaris Xpedition models
Verify your vehicle configuration and accessory requirements before ordering.
Installation Difficulty:

ALL SPORT CAGES ARE BUILT TO ORDER AND SHIP LTL TRUCK FRIEGHT. EXTRA SHIPPING CHARGES APPLY AND WILL BE QUOTED SEPERATELY AFTER CHECKOUT.
Shipping times vary by product and current inventory levels. While we do our best to ship as quickly as possible, many items on our site are of a custom order nature and may require longer lead times. If you are in need of the product in a specific time frame we encourage you to call for the latest, most accurate lead time information.
Please Note: We cannot ship Fed Ex or UPS packages to international or P.O. Box Addresses.
Please Note: Due to Fraud concerns we can only ship orders placed through our website to the actual billing address of the credit card. For all orders needing to be shipped to a different address than the actual credit card billing address please contact our sales office directly at 800.277.2280 and we will be happy to assist you. We apologize for any inconvenience this policy may cause. Questions or concerns regarding this policy can be sent via e-mail using our contact us page.
Free Shipping:
Items that state free shipping or shipping included - This applies to 48 USA states (Hawaii and Alasaka not included). There is no free shipping on any international orders. Excludes oversize items (see below).
International Orders:
Customers with shipping addresses outside of the U.S.A. are responsible for all duties, import taxes and brokerage fees. These are *not* included in the cost of shipping or handling of your order. Customs, duties, and taxes vary widely from country to country; please check with your local customs agency for details on estimated costs.
U.S. domestic and international shipping costs, customs, duty, and taxes are non-refundable: if a shipment is refused by a customer, the cost of the original shipping, any brokerage/customs/duty/taxes, and return shipping charges will *not* be refunded.
Refund, Returns and Cancellation Policies:
SDR Return Policy-
“Any request for returns (or exchanges) must be made within 30 days of receipt, and requests for returns can be made using our contact us page. All returns must include an approved RGA # issued by SDR Motorsports Inc. ALL PACKAGES SENT WITHOUT AN RMA # WILL BE REFUSED. All returns must be in NEW and UNUSED condition… if you install it, you own it. All approved returns are subject to a 20% restocking fee, and we do not reimburse any shipping costs. Sorry, there are NO returns on electrical, fabricated, or custom ordered parts.”
Custom Orders/ Fabricated Parts:
We offer many custom built products to make your UTV stand out. Please be aware that all orders for Cages, Bumpers, or any product we sell that requires you to choose a specific color for powder coating or custom options ARE NOT RETURNABLE and cannot be cancelled once production begins. Prior to production, Cancelled special order products and all fabricated parts are subject to a 5% cancellation fee immed. after purchase.
Please contact our customer service center if you have any questions regarding your order or this policy 9-5 Mon-Fri PST at 800.277.2280 or use the contact us form here.
Oversize Shipping:
At SDR Motorsports Inc we ship cages and complete packages every day to places all over the world. We can ship your cage raw or powder coated and ready to install. We take time to wrap every cage to protect it from shipping damage and offer affordable insurance for every shipment in case damage does occur. A base freight costs of $795 will be included when you checkout of the online store. Freight Costs are constantly changing, once you place your order, we will contact you with exact costs and shipping options. Additional residential delivery charges ($199.00) and extra fees may apply to more rural locations Will call pick-up from your local terminal can also be arranged to avoid extra charges.